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0.1 |
B u i l d t h i s u n i q u
e l o u d s p e a k e r y o u r s e l f o r l e t
u s b u i l d i t f o r y o u ?
What is involved in building the ORION?
The following outline of the required steps for constructing an ORION
loudspeaker system should give you an idea of the size of the project. This might help
you to decide which of the tasks you would be able to accomplish yourself and
which ones you might want us to do for you.
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1 - Construction Plans+ provide detailed
information about cabinet construction, electronic parts and materials to
order, circuit board assembly and test, speaker assembly and test, and
system test.
* The Construction Plans are essential for
building the ORION. You need to purchase them for building the speakers
yourself, or for having them built by us whether partially or completely.* |
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2 - Wooden parts are cut out according to
their drawings. A template is made first for outlining the curved side panels. The
cabinet is assembled with screws and glue.
* Alternatively, Wood Artistry can provide a flat-pack of precut, unfinished wood or a partially assembled cabinet in
satin black finish.* |
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3 - The cabinet is finished either with
paint or wood stain and varnish. Technique and materials are your choice.
Grill cloth is attached to separate frames. |
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4 - Woofer, midrange and tweeter drivers
are purchased from Madisound or other supplier.
Parts information is provided with the Construction Plans. |
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5 - The drivers are normally
screwed into the
cabinet.
Optionally, with Revision 0.1 of the ORION, the midrange drivers are magnet-mounted using Conversion Kit 1.
* A Conversion Kit 1A is available through Wood Artistry.* |
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6 - Each driver is wired to a terminal
strip at the bottom of the speaker cabinet.
* Alternatively, Wood Artistry can provide a
wiring harness with solder-ready ends, or 8-pole Speakon connector4) and a
Speakon mounting bracket4).* |
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7 - Speaker cables are assembled and soldered
to the driver terminal strip.
Correctness of driver polarity is tested electrically.
* Alternatively, speaker cables with Speakon connector and 4 dual banana plugs4) are available through Linkwitz Lab.* |
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8 - Electronic components, power supply
and chassis are purchased from DigiKey or other supplier.
Detailed parts information is provided with the Construction Plans. |
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9 - Components are loaded onto the ORION
ASP printed circuit boards by following the loading table in the
Construction Plans. They are soldered from the backside. Boards are
mounted in the chassis. They are tested electrically using signals from
the ORION Test CD and a DVM.
* Alterrnatively, a fully packaged and tested
crossover/equalizer4) is available through Linkwitz Lab. Choose
between a 115VAC power supply, useable in the US, or a universal 90-250VAC
supply.*
* Also, for a fee we can test and repair, if necessary, your assembled
crossover/equalizer.* |
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10 - Provide 8 channels of power
amplification of 40 W/channel minimum. Low distortion, low output
impedance, solid-state amplifiers are preferred.
* Alternatively, a well suited 12 x 60 W
amplifier is available through Linkwitz Lab.* |
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11 - Provide 2 unbalanced interconnects
between your preamplifier output and the ORION crossover/equalizer input.
Provide 6 unbalanced and 2 Y interconnects between the crossover/equalizer
outputs and your power amplifier inputs.
* Alternatively, gold plated interconnects are
available through Linkwitz Lab.* |
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12 - Interconnect speakers, power amplifiers,
crossover/equalizer, preamplifier2) 3) and CD player. Test the complete system1)
sonically using the ORION Test CD. |
| 1) The block
diagram shows the system hookup from CD/LP player to the ORION
loudspeakers. |
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2) If your preamplifier has balanced outputs,
then see FAQ 9 for proper connection of the
crossover.
3) If neither an unbalanced RCA nor a balanced
XLR preamplifier output connection are available on your equipment, then you
could use the power amplifier output binding posts that hook up to your existing
speakers. In that case you would disconnect your speakers and then connect the
ORION crossover/equalizer to the binding posts via an attenuator. The attenuator
is very important to prevent damage of the crossover/equalizer input circuitry
from excessive power amplifier output signals.
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The attenuator is formed by a 1000 ohm, 1
W, metal oxide resistor and a 50 ohm, 1/4 W, metal film resistor. A pair
of twisted, insulated wires of necessary length connects the attenuator to
the RCA phono connector that plugs into the crossover/equalizer. Be sure
that the negative (-) binding post connects to the shield side of the
phono plug. All joints must be soldered except to the binding posts.
The power amplifier operates essentially into an open circuit and has its
lowest distortion in this mode. |
4) No soldering of parts is
required, if wiring harnesses and speaker cables with Neutrik Speakon
connectors, and an assembled crossover/equalizer are purchased.
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Before you start with the project of building the ORION by
yourself, assess your range of capabilities realistically, to know what you
should buy ready-made. You might save yourself long hours of frustration. The ORION can also be purchased as a complete system,
including all cables, interconnects and amplifiers, and ready to be plugged in
to play. Cabinetry can be customized in different solid woods. Wood Artistry supplies
the US market and Joachim Gerhard Design provides
such systems in Europe.

| Challenge | Requirements
| Supplies | Promotion | Subwoofer
| Photos | Reviews
| ASP | FAQ | Revision
0.1 |
|